Hoists—mechanical devices used to lift and lower heavy loads—are essential for material handling in industries like construction and manufacturing. But not all hoists are the same, and different hoist types cater to different applications, capacities, and environments. Selecting the right type for your project is crucial to the project’s efficiency, safety, cost-effectiveness, and overall operational success.
Here, we compare six common types of industrial hoists in order to help you make an informed decision about which type will be best for your next project. Read through the details on each, or jump to the end of the post for a quick reference guide.
Electric Chain Hoists
Electric chain hoists use an electric motor to lift loads with a chain. They are ideal for small- to medium-capacity lifts that require precision, reliability, and consistent speed. These hoists have a compact design, so they are easy to install and operate in smaller spaces. They are commonly used in workshops, assembly lines, and small industrial setups.
Key Advantages
- Suitable for small- to medium-capacity lifting
- Consistent speed for smooth operations
- Compact design for easy integration into smaller spaces
Wire Rope Hoists
Wire rope hoists use steel wire wound around a drum to lift heavier loads. This makes them the go-to solution for handling higher load capacities at greater speeds. These hoists are built for durability and can withstand demanding environments, so they are ideal for high-capacity or industrial applications like steel plants and shipyards.
Key Advantages
- High load capacity and faster lift speeds
- Robust construction for industrial use
Manual Hoists
Manual hoists are operated using a hand chain or lever. They are a cost-effective and portable option, ideal for short-term use in tight spaces. Additionally, since they do not require electricity, they are a reliable choice for remote locations or emergency situations. These hoists are commonly used in maintenance jobs, small repairs, and situations where mobility is a must.
Key Advantages
- No electricity required
- Portable and easy to use
- Ideal for temporary or occasional lifting
Bridge Cranes
Bridge cranes consist of a hoist mounted on a trolley that travels along an overhead horizontal beam. This allows them to move materials very efficiently, even across large spaces. They are ideal for performing repetitive tasks in manufacturing facilities, and are indispensable in environments like assembly lines and warehouses.
Key Advantages
- Suitable for high-volume, repetitive tasks
- Efficient material handling with high precision
- Covers large areas
Jib Cranes
Jib cranes are designed for localized lifting in smaller work areas. They consist of a horizontal arm mounted on a vertical column or tower. They allow for rotation, even up to 360°, making them highly versatile. These cranes are often used in workshops, loading docks, assembly stations, and other tighter spaces.
Key Advantages
- Flexible rotation options
- Compact and easy to install
- Ideal for localized, small-area lifting
Gantry Cranes
Gantry cranes are similar to bridge cranes in that they offer overhead lifting. However, because a gantry crane is supported by its own frame (rather than by a separate structure like a warehouse’s beams), these cranes offer a more portable solution for outdoor or temporary lifting needs. Their adjustability makes them versatile for various job requirements, and they’re commonly used in construction sites, shipyards, and outdoor applications when a permanent bridge crane system is not feasible.
Key Advantages
- Portable and adjustable
- Suitable for outdoor and temporary setups
- Economical alternative to permanent installations
Choosing the Right Hoist
The choice of hoist for a project depends on several factors, including:
- Required lifting capacity
- Job environment
- Scale of project
- Frequency of use
- Power supply availability
- Budget
Evaluate your project’s requirements, environment, and unique needs in order to make a choice that will maximize efficiency and productivity.
Comparing Hoist Types: A Quick Reference Guide
Use this guide to see the capabilities and features of each hoist type at a glance.
Ultimately, the best way to determine the right hoist type for your project will be to consult with material handling experts like MMI. With years of experience handling a wide variety of projects, we will be able to help you explore your options and make the smartest choice for your specific project requirements.
Contact us today to get started on your next hoist project.